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First, I am not sure I am using the correct terminology. When I say “step over” I am referring to the amount that is cut again when the bit makes an adjacent pass. So…if I am using a 1/8" bit, it makes a cut 1/8" wide. When it makes a pass right next to the first pass, I believe it cuts 1/16" new material and 1/16" of the space cut on the last pass. 50% step over. On to my question…
Can the step over percentage be changed in Easel? How/where?
I’ve always assumed is was the percentage in relation to the bit size (I don’t think I’ve seen it specifically documented). So the smaller the step over the better the finish.
I used the 1/8" single flute upcut bit from that came with my X-Carve. It cut fine but I am not satisfied with the finish. I thought I would start with the step over.
If you’re getting gouging or rippling in your pockets, make sure your spindle is perpendicular to your material both front-back and side-side. You may still see toolmarks after that but the wavy texture will clean up immensely.
Also, with acrylic make sure you’re keeping chips clear and your tool cool, so you may need to babysit the spindle with a vacuum just to keep air moving around. Heat is the nemesis of milling plastics. Heat melts the chips and they fuse to the bit, heat causes the material to flow out of the way of the bit as it moves through instead of being chopped away, and lots of other problems.
I just looked at the link for the bit you are using and it does have a flat bottom. So your problem may be something else. Can you post a close up picture of the bottom of your pocket? If we can see the marks you are getting it may help figure out the problem.